MEKA PLANETARY MIXERS

WHEN MIXING QUALITY IS ESSENTIAL

MEKA PLANETARY MIXERS

PERFECT SOLUTION FOR PRECAST MANUFACTURING

MEKA PLANETARY MIXERS

HYDRAULIC COUPLING FOR SMOOTH START UP

MEKA PLANETARY MIXERS: WHEN MIXING QUALITY IS ESSENTIAL

Achieving the desired homogeneity and workability of modern concrete mixtures, within the shortest period possible, is often the most critical phase of concrete production, therefore, the need for reliable, high quality mixing equipment is essential. A MEKA Concrete Plant with a MEKA Planetary Concrete Mixer at its heart is a combination you can always rely on. MEKA offers an extensive range of high performance concrete mixers – Single Shaft, Twin Shaft, and Planetary with variety of different capacities, ensuring we comply with every concrete mixing requirement. MEKA Planetary Concrete Mixers have proven to be reliable and built to the highest quality, resulting in MEKA equipment being the choice of many professionals, in over 70 countries around the world.

PLANETARY MIXERS HIGHLIGHTS

HEAVY AND ROBUST

MEKA Planetary Concrete Mixers offer long life, as they are 5-10% heavier than most of their equivalents on the market today, due to their robust steel structure and thick interior abrasion proof linings.

NI-HARD IS THE KEY

We offer NI-HARD alloy cast wearing linings in our Planetary Mixers as standard. This particular alloy is well known for its abrasion resistance and is used in a variety of different applications, such as concrete mixing, coal and other mineral grinding, slurry pump manufacturing, concrete pumping, piston manufacturing, gears manufacturing and many others. Despite being more expensive at the outset, Ni-hard outperforms Hardox in terms of abrasion resistance and overall operating costs, as NI-HARD is proven to have up to 3 times the wear life of Hardox materials.

WHY USING NI-HARD?

The Surface rigidity of Hardox material is only approximately 3mm deep, therefore the abrasion resistance decrease rapidly, as the plates begin to wear. Unlike Hardox, the rigidity of NI-HARD material is identical through every section and layer, therefore, abrasion rates do not vary, as the plates begin to wear and subject to the rigidity of the aggregates used, the life expectancy of the Ni-Hard mixer wear parts, can reach a production capacity of up to 1,000,000 m³, depending on the mixer type and its volume.

WATER DISTRIBUTION SYSTEM

We offer water distribution pipe with distribution nozzles working by gravity by default. Several discharge types and sprayers, gravity or pressurized are available upon request according to the application.

MIXER DISCHARGE GATE

Discharge gate is operated hydraulically. Position switches enable individual adjustments for controlling the flow of concrete through the discharge gate.

HYDRAULIC DRIVE FOR DISCHARGE GATE

Discharge gate is driven by a hydraulic power pack, which ensures the full open and close. Manual operation with the help of a manual pump in case of an emergency is possible.

POWER PANEL

All MEKA mixers come pre-wired and connected to the junction power box.

HYDRAULIC COUPLING

Our planetary mixers are supplied with hydraulic couplings as a standard to ensure the soft starting of the mechanisms to lower the stress on mixing arms.

OPTIONAL ITEMS (When Supplied Separately)

MAINTENANCE COVER

Wide maintenance hatch with safety switches for secure and easy access for maintenance are supplied as a standard.

DRIVETRAIN TO LAST

High quality motors and gear-boxes from the best manufacturers with perfectly chosen RPM’s lower energy consumption and provide a long lasting service life of the mixers.

DISCHARGE CHUTE

A discharge chute can be supplied upon request with or without rubber chute.

MIXER MOISTURE PROBE

A microwave moisture sensor reading at 25 times per second and combined with on-board functionality such as signal processing, smoothing and averaging accurately measures the moisture content of material as it passes over the ceramic faceplate

MIXER TEMPERATURE SENSOR

No matter what is the season, cold or hot, the purpose of this sensor is to ensure that the temperature of the mix is within acceptable levels.

SAFETY POWER TAKE-OFF KIT

For the safety of working environment we offer a wide range of safety power take-off kits for mixers and other parts of concrete plants.

AUTOMATIC HIGH-PRESSURE WASHOUT SYSTEM

An optional mixer washout system with a 100-bar water pump and two rotating heads (10 nozzles) can be supplied upon request.

PRESSURIZED WATER DISTRIBUTION

According to the application we can offer a low pressure water spray system for water discharge and special distribution nozzles.

WHY MEKA MIXERS?

MIXER TOP FILTER

A separate filter or dust bag for mixer can be supplied upon request.

TWIN-DISCHARGE

Two-way discharge with second discharge gate can be supplied as an option to maximize the capacity of the plant and to ease the operation.

SPECIAL APPLICATIONS

The design of the mixers can be changed or improved according to special applications like precast concrete, low slump concrete and others.

SWIVEL DISCHARGE CHUTE

We can offer a swivel discharge chute to protect the mixer trucks from concrete leak on drive through layouts.

WIDE AFTER-SALES NETWORK

We are always around to support our equipment with our regional offices, dealers and spare part warehouses worldwide.

A RELIABLE PARTNER

Many of the World’s leading professional contractors, construction companies and cement manufacturers, prefer MEKA. MEKA has become a leading supplier for a number of major projects around the world and has proven to be an industry leader in the Turnkey supply and manufacture of high quality and reliable concrete production equipment.

APPROVED QUALITY

All MEKA products and manufacturing processes are compliant with the quality requirements of ISO 9001, CE norms, EAC standards and other specific quality and safety based directives.

HIGH PRECISION MACHINERY

The use of technologically advanced CNC boring equipment ensures all MEKA mixer structures are perfectly aligned to ensure the parallelism of the mixing shafts.

3D SOLID MODELLING AND TESTING

All MEKA products are designed and tested in parametric 3-dimensional space prior to manufacture, to eliminate any potential faults.

PERFECT WATER DISTRIBUTION

Water distribution pipes allow perfect water distribution within the mixer to ensure fast and homogeneous mixing in less than 30 seconds.

PROJECT SUPPORT

Not sure, if our equipment fits? Let us offer you a complete solution. Our project team will be happy to create unique solutions for different applications.

DRIVETRAIN TO LAST

High quality motors and gear-boxes from the best manufacturers with perfectly chosen RPM’s, to lower energy consumption and provide a long lasting service life of our mixers.

WIDE RANGE

With a wide range of different types of mixers and capacities, we have a solution for every application.

PLANETARY MIXERS TECHNICAL SPECIFICATIONS

MB-P 0,33

MB-P 0,5

MB-P 1,0

MB-P 2,0

Types MB-P 0,33 m³ MB-P 0.43 yrd³ MB-P 0,5 m³ MB-P 0.65 yrd³ MB-P 1,0 m³ MB-P 1.3 yrd³ MB-P 2,0 m³ MB-P 2.6 yrd³
Loading Dry Capacity 0,5 m³ 0.65 yrd³ 0,75 m³ 1.0 yrd³ 1,5 m³ 1.95 yrd³ 3,0 m³ 3.9 yrd³
Fresh Concrete Capacity 0,41 m³ 0.53 yrd³ 0,625 m³ 0.8 yrd³ 1,25 m³ 1.62 yrd³ 2,5 m³ 3.25 yrd³
Compacted Concrete Output 0,33 m³ 0.43 yrd³ 0,5 m³ 0.65 yrd³ 1,0 m³ 1.3 yrd³ 2,0 m³ 2.6 yrd³
Motor Power 15 kW 20 Hp 18,5 kW 25 Hp 45 kW 60 Hp 90 kW 120 Hp
Mixer Weight 1.900 kg 4,190 lbs 2.620 kg 5,775 lbs 5.380 kg 11,860 lbs 8.900 kg 19,620 lbs
Side Scraper 1 1 1 1 5.380 kg 1 8.900 kg 1
Bottom Scraper - - - - 1 1 2 2
Nr. of Stars x Nr. of Blade on Each Star 1x2 1x2 1x2 1x2 2x2 2x2 3x3 3x3
Star RPM /Mixer RPM 46/min - 17/min 46/min - 17/min 46/min - 16/min 46/min - 16/min 42/min - 12/min 42/min - 12/min 33/min - 9/min 33/min - 9/min
Mixer Body Welded, SAND BLASTED and Layer Painted (Prime+Color)
Paint JOTUN (Norway) / KANSAI (Japan), Thickness 120-200 micron
Gearbox MEKA Hydrocoupling with the "Soft Start" function
Motor Safety Adjustable Thermic Overload Protection Relay SIEMENS (Germany)
Mixing Shaft/Arms/Scrap Robust shaft made from forged steel / Arms from cast steel, replaceable
Shaft /Arms Alignment Ultra precision CNC robot machine with strict quality control
Side Body Wearing Plates ST52 - 10 mm thickness, replaceable
Main Body Wearing Plates HARDOX 500 (Hardness 500 BH) - 12 mm thickness, replaceable
Mixing Arm/Scraper Wearing Plates Ni Hard 4 (Hardness 600 Brinell) - 20 mm thickness, replaceable
Automatic Lubrication Self lubrication by distribution of oil from crankcase via gears
Discharge Gate Hydraulic, rotary with manual pump for emergency discharge
Nr. of Discharge Gates 1, optional installation of 2nd gate
Discharge Control 2 switches with wide range control in automation (time for opening, time for waiting)
Water Distribution From nozzles over arms, discharge by gravity
Emergency Stop Button Lockable, according to CE regulations
Dust Suppression By-Pass system connecting the Mixer, Cement Scales and Agg. Holding Hopper
Maintenance Cover With safety switch, wide, dustproof, including inspection hatch with safety grid
Wiring Completely pre-wired to the IP55 Junction Box on main chassis
Discharge Chute With replaceable wearing liners

PLANETARY MIXERS VIDEO

LEARN MORE ABOUT THE PRODUCT

Didn’t find what you are looking for? Feel free to get in touch with us. Just call +90-312-397-91-33 and we will help you in any way we can. You can also send an e-mail to sales@meka.com.tr, or fill in the inquiry form if you would like to pass us a detailed inquiry or project information. Use the Call Back option if you would like to be contacted by our sales team.

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