MEKA SINGLE SHAFT MIXERS

SPEED AND EFFICIENCY

MEKA SINGLE SHAFT MIXERS

FAST AND DURABLE

MEKA SINGLE SHAFT MIXERS

LOW WEAR AND EASY SERVICE

MEKA SINGLE SHAFT MIXERS: SPEED AND EFFICIENCY

Achieving the desired homogeneity and workability of modern concrete mixtures, within the shortest period possible, is often the most critical phase of concrete production, therefore, the need for reliable, high quality mixing equipment is essential. A MEKA Concrete Plant with a MEKA Single Shaft Concrete Mixer is at its heart is a combination you can always rely on. MEKA offers an extensive range of high performance concrete mixers – Single Shaft, Twin Shaft, and Planetary with variety of different capacities, ensuring we comply with every concrete mixing requirement. MEKA Single Shaft concrete mixers have proven to be reliable and built to the highest quality, resulting in MEKA equipment being the choice of many professionals, in over 70 countries around the world.

SINGLE SHAFT MIXERS HIGHLIGHTS

HEAVY AND ROBUST

MEKA Single Shaft concrete mixers offer long life, as they are 5-10% heavier than most of their equivalents on the market today, due to their robust steel structure and thick interior abrasion proof linings.

NI-HARD IS THE KEY

We offer NI-HARD alloy cast wearing linings in our Single Shaft Mixers as standard. This particular alloy is well known for its abrasion resistance and is used in a variety of different applications, such as concrete mixing, coal and other mineral grinding, slurry pump manufacturing, concrete pumping, piston manufacturing, gears manufacturing and many others. Despite being more expensive at the outset, Ni-hard outperforms Hardox in terms of abrasion resistance and overall operating costs, as NI-HARD is proven to have up to 3 times the wear life of Hardox materials.

WHY USING NI-HARD?

The Surface rigidity of Hardox material is only approximately 3mm deep, therefore the abrasion resistance decrease rapidly, as the plates begin to wear. Unlike Hardox, the rigidity of NI-HARD material is identical through every section and layer, therefore, abrasion rates do not vary, as the plates begin to wear and subject to the rigidity of the aggregates used, the life expectancy of the Ni-Hard mixer wear parts, can reach a production capacity of up to 1,000,000 m³, depending on the mixer type and its volume.

DISCHARGE CHUTE

A discharge chute can be supplied upon request with or without rubber chute.

UNIQUE BEARING AND SEAL DESIGN

The specially designed Bearing and Single Shaft Mixer seal group consists of a number of metallic and polyurethane components. The bearings are place on the outside of the mixer in the specially designed housing, which prevents the ingress of cementitious grouts, if a seal failure should occur, therefore, with the correct routine maintenance, the life expectancy of each bearing can exceed 500,000 m³ of production. The Labyrinth seal structure encapsulates the grease provided by the automated greasing system, to create a seal, preventing the grout from penetrating the bearing.

PERFECT LUBRICATION SYSTEM

The Centralized automatic lubrication system, continuously supplies the mixer labyrinth seals, with sensors on each seal, to ensure, you are informed of a failure, before it is too late.

WATER DISTRIBUTION SYSTEM

We offer water distribution pipe with distribution nozzles working by gravity by default. Several discharge types and sprayers, gravity or pressurized are available upon request according to the application.

MIXER DISCHARGE GATE

Discharge gate is operated pneumatically. Position switches enable individual adjustments for controlling the flow of concrete through the discharge gate.

POWER PANEL

All MEKA mixers come pre-wired and connected to the junction power box.

MAINTENANCE COVER

Wide maintenance hatch with safety switches for secure and easy access for maintenance are supplied as a standard.

DRIVETRAIN TO LAST

High quality engines and gear-boxes from the best manufacturers with perfectly chosen RPM’s lower energy consumption and provide a long lasting service life of the mixers. Final transmission is a strong and simple chain mechanism with easy access to bearing group and seals.

UNIQUE PADDLE STRUCTURE

The Single Shaft Mixer paddle structure has been specifically designed for strength and abrasion resistance. Each Pallet group attached to a helicoidal main shaft has been reinforced against failure, and the concave structure improves life expectancy. The design and quality of our mixer paddle structures, are market leading and the quality is often compared to many German products on the market today. The life expectancy of the mixing group, is equal to the abrasion proof liners and cast thickness of the mixer structure, therefore, the life expectancy of MEKA equipment is more than often, in excess of many of our competitors.

OPTIONAL ITEMS (When Supplied Separately)

MIXER MOISTURE PROBE

A microwave moisture sensor reading at 25 times per second and combined with on-board functionality such as signal processing, smoothing and averaging accurately measures the moisture content of material as it passes over

MIXER TEMPERATURE SENSOR

No matter what is the season, cold or hot, the purpose of this sensor is to ensure that the temperature of the mix is within acceptable levels.

SAFETY POWER TAKE-OFF KIT

For the safety of working environment we offer a wide range of safety power take-off kits for mixers and other parts of concrete plants.

PRESSURIZED WATER DISTRIBUTION

According to the application we can offer a low pressure water spray system for water discharge and special distribution nozzles.

MIXER TOP FILTER

A separate filter or dust bag for mixer can be supplied upon request.

SOFT STARTERS

Soft starters for smooth start-up of the mixers are available upon request.

SWIVEL DISCHARGE CHUTE

We can offer a swivel discharge chute to protect the mixer trucks from concrete leak on drive through layouts.

WHY MEKA MIXERS?

WIDE AFTER-SALES NETWORK

We are always around to support our equipment with our regional offices, dealers and spare part warehouses worldwide.

A RELIABLE PARTNER

Many of the World’s leading professional contractors, construction companies and cement manufacturers, prefer MEKA. MEKA has become a leading supplier for a number of major projects around the world and has proven to be an industry leader in the Turnkey supply and manufacture of high quality and reliable concrete production equipment.

APPROVED QUALITY

All MEKA products and manufacturing processes are compliant with the quality requirements of ISO 9001, CE norms, EAC standards and other specific quality and safety based directives.

HIGH PRECISION MACHINERY

The use of technologically advanced CNC boring equipment ensures all MEKA mixer structures are perfectly aligned to ensure the parallelism of the mixing shafts.

3D SOLID MODELLING AND TESTING

All MEKA products are designed and tested in parametric 3-dimensional space prior to manufacture, to eliminate any potential faults.

PERFECT WATER DISTRIBUTION

Water distribution pipes allow perfect water distribution within the mixer to ensure fast and homogeneous mixing in less than 30 seconds.

PROJECT SUPPORT

Not sure, if our equipment fits? Let us offer you a complete solution. Our project team will be happy to create unique solutions for different applications.

DRIVETRAIN TO LAST

High quality motors and gear-boxes from the best manufacturers with perfectly chosen RPM’s, to lower energy consumption and provide a long lasting service life of our mixers.

WIDE RANGE

With a wide range of different types of mixers and capacities, we have a solution for every application.

SINGLE SHAFT MIXERS TECHNICAL SPECIFICATIONS

MB-S 0,5

MB-S 1,0

MB-S 2,0

Types MB-S 0,5 m³ MB-S 0.65 yrd³ MB-S 1,5 m³ MB-S 1.3 yrd³ MB-S 2,0 m³ MB-S 2.6 yrd³
Loading Dry Capacity 0,75 m³ 1.0 yrd³ 1,5 m³ 1.95 yrd³ 3,0 m³ 3.9 yrd³
Fresh Concrete Capacity 0,625 m³ 0.8 yrd³ 1,25 m³ 1.625 yrd³ 2,5 m³ 3.25 yrd³
Compacted Concrete Output 0,5 m³ 0.65 yrd³ 1,0 m³ 1.3 yrd³ 2,0 m³ 2.6 yrd³
Motor Power 18,5 kW 25 Hp 37 kW 50 Hp 2x37 kW 2x50 Hp
Mixer Weight 2.600 kg 5,730 lbs 4.460 kg 9,835 lbs 8.900 kg 19,620 lbs
Mixer Body Welded, SAND BLASTED and Layer Painted (Prime+Color)
Paint Thickness 120-200 micron
Motor Safety Adjustable Thermic Overload Protection Relay SIEMENS (Germany)
Mixing Shaft / Arms Robust shaft made from forged steel / Arms from cast steel, replaceable
Shaft Alignment Ultra precision CNC robot machine with strict quality control
Side Body Wearing Plates ST52 - 15 mm thickness, replaceble
Main Body Wearing Plates Ni Hard 4 (Hardness 600 Brinell) - 15 mm thickness, replaceable
Mixing Arm Wearing Plates Ni Hard 4 (Hardness 600 Brinell) - 25 mm thickness, replaceable
Automatic Lubrication BEKA-MAX (Germany) with sensors for each bearing, up to 280 Bar
Bearings / Seals Long-life bearings with labyrinth type unique design steel and plastic seals
Discharge Gate Pneumatic, rotary with manual control for emergency discharge
Discharge Control 2 switches with wide range control in automation (time for opening, time for waiting)
Water Distribution From nozzles over shaft, discharge by gravity
Emergency Stop Button Lockable, according to CE regulations
Dust Suppression By-Pass system connecting the Mixer, Cement Scales and Agg. Holding Hopper
Maintenance Cover With safety switch, wide, dustproof, including inspection hatch with safety grid
Wiring Completely pre-wired to the IP55 Junction Box on main chassis
Discharge Chute With replaceable wearing liners

SINGLE SHAFT MIXERS VIDEO

LEARN MORE ABOUT THE PRODUCT

Didn’t find what you are looking for? Feel free to get in touch with us. Just call +90-312-397-91-33 and we will help you in any way we can. You can also send an e-mail to sales@meka.com.tr, or fill in the inquiry form if you would like to pass us a detailed inquiry or project information. Use the Call Back option if you would like to be contacted by our sales team.

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